Dino, you mentioned way back that you removed the fog lights and replaced with mesh. May I see a pix of them? I also want to do that but also add some mesh to my front bumper. I have the 3.0i and leaves can blow right in on the radiator. Previous car had the ///M front bumper which came with plastic mesh. What's involved in replacing the fogs? Cheers buddy.
Well I had 2 goes at this, first go was a bit 'homemade' and second go is perfect..
Sure.
I didn't like the plastic mesh that comes with the bumper a. Because mesh should not be plastic which will crack on impact (my cooling fan sits beind there) and b. The diamond shape doesn't fit with the style of the car.
I looked around and found that on eBay there are plenty of mesh suppliers. I went for 'Kamei' style as it's got a nice wide shape to the holes which is keeping with the low wide look of the car:
The finish it comes with is a shiny gloss and the paint is a bit thin. I wanted a bit more matte look and more resistance to stone ships so coated it with a whole can of plastic dip then satin black paint (plasti dip has a weird finish on the mesh, might be my spraying skills but the satin black finished it nicely).
Ps I only painted after I cut and shaped everything.
For the grille I wanted an OEM look and the little holder for the outside temp sensor as well as keep the lower bumper reinforement bit that slides into the lower section (helps keep the bumpers shape).
So I cut out the mesh and left frame intact.
A pic of the standard plastic mesh with the mount for the temp sensor and the lower reinforcement section showing.
I just cut out around the frame and smoothed it with a Dremel. Then I fixed the metal mesh to this frame. To do this I used some new metal circlips from BMW - the same ones they use to hold the plastic mesh to the bumper. They were cheap from BMW and appear to be stainless. They are impossible to remove once on it seems!
I also used cable ties for extra reinforcement (I want it to withstand a small bird etc from hitting the fan).
@Tim beard laughed at my cable ties
(along with a few other on here
@GazHyde @Lee - my first attempt was seriously cr@p to be fair!). Given I did this on the lounge floor I was impressed with the versatility of cable ties but
@Tim beard , having a full body shop at his disposal has since done a 'proper job' with some special bonding agent.
The fog lights involved removing the fogs and shaping the mesh to the aperture leaving enough excess to 'wrap around' the back of the cut out. I tried making the mesh fit from the front of the bumper and pushing them inwards but that was fiddly and would scratch the paint. Cable ties were used to secure them
The little plastic blank plate was refitted to cover the mountings for the fogs ( I did think about cutting them out but left it in case I want to fit fogs again):
Close up of fog with the blanking plate
Temp sensor in place
Together with the lip spoiler it gives the bumper a more exotic and agressive look. A lot of people think it totally different bumper.
I will eventually fit ducting from the fog blanks to run through the splash shields for brake cooling. Given it's had new paint job I don't see track days happening anytime soon (!) so that can wait!