Update!! Myself and my dad (mainly my dad) fibreglass patched the rear quarters, making sure the get it down to bare metal to eliminate all rust... Filled it with body filler. I have bought genuine sills, and got two front wings from euro car parts for only 33 quid each including delivery! Panels are now at my girlfriends dads house ready for spraying! He said he's gonna stone chip under the sills and till in all the nucks and crannys in the inside if the panels with this rubbery stuff.. I forget what its called. Basically they will last For another 17 years. Can't wait, he's doing them when he has a break in his work, he said he'll do them next week some time, exciting times!
Here's some pickys:
I didn't take that many because I mainly had either resin or filler covering my hands, but you'll get the jist.
My dremel really came in handy getting rid of the rust that was still there after shot blasting, I would really reccomend using one if your doing a similar job. The little wire brushes could get into the tight spots really well!
This is obviously before, the bracket was pretty nasty, but it got shot blasted and we then fibreglass it to make it nice and strong
We used this aluminium tape on the outside of the hole and filled it from the back with chopped strand then used a layer if fine
I learned a lot by watching my dad do this, I think if I were to tackle this by myself next time, I could do a good job.
Anyway, it was time for a home brew break!
We left the fibreglass to cure over night, trimmed it off using a dremel, sanded a bit here and there, then began to fill the pits, unfortunately I didnt get any pictures of this, but there was a lot of filler involved, there was some bad pits along the under side of the arch.
We just got rid of all the rust we could see and primed it to prevent further rust... Dave ( my girlfriends dad) said just to do this and he would then sand it all down and just do it his way... There was no point in us trying to do it, it'll only take him a few mins, where as it would have taken us all day haha... Here are some final pics of what they were like when we sent it him...
There was quite a lot of rust on the filler cap, but I got rid of it using the trusty dremel and sanded it all down then primed it.
And this is a group photo.. Notice the tyre stack haha... My mum isn't happy lol...
And there you have it. I can't wait for my panels to be done!... Were going to do the welding on the chassis next week, so shell be on the road again soon!!