David & Scarlett's Project Thread

Dino D

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Well done on DIY'ing Dave!
Looks nice with a bit of a drop, the change in handling is massive you'll enjoy it.
Just avoid the war zone they call roads around Brighton city centre!! Pretty sure they not repaired the roads there since the last war or three!
Although with the 16's and nice high sidewall you will get a good amount of ride comfort even with the firmer shocks.

Interesting point you mentioned about the handbrake cable limiting movement, never looked or thought of that, is it easy to undo to get the swing arm fully dropped?
 

t-tony

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All you need to do is lift the gaiter on the H/B lever and remove the two locking nuts and the two adjusting nuts off the cables and they will pull through the floor and give you all the movement you need.

Tony.
 
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Dino D

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All you need to do is lift the gaiter on the H/B lever and remove the two locking nuts and the two adjusting nuts off the cables and they will pull through the floor and give you all the movement you need.

Tony.
Good tip. Easy to push them back up through the floor when you done I'm hoping?
 

Shelly

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Wow what a great job you have done :p
And what a great read :)
 

Grumps

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So, I have been quiet on here for the past couple of weeks as I gave myself quite a challenge. With zero mechanical knowledge and a desire to start learning, I decided to attempt my first mechanical venture (and it was a fairly big one for a n00b)...

I bought a new set of AP Coilovers from a .net member and plenty of new tools (decent socket set, breaker bar, torque wrench, spring compressors - to name a few). I then spent a fair few evenings researching how to go about the job, and eventually knuckled down and started the daunting task that lay ahead. I knew it would be a challenge because a fair few bolts were looking a bit worse for wear after 15 years of holding the car together!

I started with the front suspension and let's just say it didn't start well... The first bolt I attempted to undo snapped. The remaining 5 bolts (there are three on each side that attach the front strut to the wheel hubs) were removed successfully after a day of soaking in WD40 and plenty of elbow grease.

View attachment 17198

After undoing the 3rd bolt I had realised what a douchebag I had been... I'm not ashamed to admit this part as I'm sure it'll help some other 'novice' in the future; I realised I snapped the first bolt because I had, in fact, tightened it instead of loosening it - the bolt goes into the back of the hub, and from the front "lefty-loosey, righty-tighty" is the wrong approach to take! Still, the struts were removed after undoing the top mount bolts and now I had a new challenge.

The following week included a camping trip with the College I work for, and the rest was dedicated to researching what my best option was. The weekend arrived and my plan of action was to attempt to extract the bolt (this failed), or carefully drill the bolt out (failed too), leaving me with my final choice... to find a local breaker and replace the hub.

View attachment 17199

Local e36 breaker was found and hub was obtained, but it was from a 2.8 so I removed the hub from my car with help from a local Indy I found, and then took both hubs to his shop to swap the discs over (the 2.8 has thicker, slotted discs).

Once this was done, it was finally reassembly time! Not before one evening was spent filing the wishbone ball joint thread down at the top (which got chewed up by the ball joint splitter tool the Indy used) so the nut could be fitted. Once I successfully completed filing the thread down, reassembly was swift (which led me to kick myself even more over snapping the bolt in the first place). But I was on the home straight now...

View attachment 17200

Onto the rears.

Comparatively, these were a walk in the park. However, I did struggle to remove the rear springs, even with compressors attached. This appeared to be a problem that no-one else on the internet had, and I think it was due to my extremely short handbrake cable not allowing the rear axle to lower fully. More compressing, downwards force on the hub and prying the springs out with the back of a hammer did the trick, and reassembly of the rear was speedy like the front.

View attachment 17201

I was very excited to take the car for a drive, even though I knew the coilovers needed adjusting - the fronts were slammed, and the rears way too high. However, it was promising that I made it back in one piece and would've described the ride as very bouncy, but harsh at the same time!

View attachment 17202

The following evening (earlier tonight) I adjusted the coilovers and rear springs, and thankfully this was the easiest part! After adjusting the coilovers the same on both sides, I was relieved to find out that Scarlett's weight distribution (left to right) was spot on, meaning no more adjustments and faffing around with jacking the car and removing/replacing the wheels was required.

I finally(!!!) took her for a proper test drive, and it's difficult to explain how I am feeling right now. Overjoyed comes close to it, but it's also combined with a sense of pride that I have achieved this outcome almost entirely by myself.

She feels like a completely different car, IMO it's not a harsh ride at all, and the cornering is so much more assured. Only time will tell if she maintains this new found excellence, as they aren't the most expensive coilovers.

So, the moment of truth (if you haven't dosed off reading this Novel)...

Here she is:

View attachment 17197

It's a strange thing to think this but, in hindsight, I am actually happy the big mistake I made happened, because I learnt an incredible amount more from fixing my mistake than I would've if it hadn't have happened. At the end of the day, that was the whole reason for this exercise, and I am proud to say I have definitely achieved that goal!

If you are still with me - thank you for reading, I hope I have inspired some of you to challenge yourselves.

Regards,
A tired David
(Not @Grumpy David)
What a good read David. Well done mate for having a go. Don't mind you using my name as long as it's not in vain! :mad::D
 

Jack Ratt

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Well done Dave, and it was all done with the car left outside and not in the confines of a garage. You deserve to feel elated after that job.
If you start building your tool kit a bit at a time and continue your learning a bit at a time you'll start on a very rewarding journey.
And a big well done for not "throwing the towel in" when you sheared that bolt. Many new mechanics would have ditched the project at that stage.
There are loads of cars sat in garages that are abandoned projects, and the only reason they are abandoned is because the home mechanic has "dropped a biggun"

Well done mate, your car is looking great and I will always love, and praise individuality
 
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t-tony

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That's some going David, even for a "complete novice" I salute you!:) Only joking mate, really I think you did good.:thumbsup:

Tony.

ps. Did you get the no. plate surround fitted yet?
 

Dino D

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Thank you for all your positive feedback folks, it really makes turning a 5 hour job into a 2 week one all the more special!
This is something I've learned about DIY, think in terms of days and weeks, even months(!) rather than hours and you will not be rushed or disappointed.
I should get a 'Never Done' sticker for my car, now that I've realized it will always be ongoing I enjoy it rather than getting frustrated to have it 'finished'!
 

t-tony

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Did you do your door handles yet mate?

Tony.
 

oldcarman

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@David just proven what I posted in another thread a bit ago and what has always been my motto to live by. You'll never know what you are capable of if you don't try it first. That is what I taught my woodworking pupils and those that grabbed on did some amazing projects. Good for you!! Keep it up!! JIM
 

Lee

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Looks good! And she's sitting pretty. Glad you got there in the end. Remember despite what people say we all start somewhere.

Lee
 

David

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Now I have a week to decide if I want to get some custom made wheels ordered to arrive by November, manufactured in China.

Below are a few mock-ups that Craig at www.extremeoffsetwheels.com has done for me. Great guy, very good prices!

ImageUploadedByTapatalk1434970042.014388.jpg

ImageUploadedByTapatalk1434970055.287543.jpg

ImageUploadedByTapatalk1434970064.773359.jpg


The top picture is my favourite, but I'd get them with chrome inners and White outers, with the measurements as follows:

5x120 72.6 CB
17x8J ET33 Front
17x8J ET18 Rear or 17x9J ET30 Rear

These measurements should mean the outside edges of the wheels sit perfectly flush with the arch on my facelift zed, without the use of spacers.
 

t-tony

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For indiduality I would go with the 3rd picture. Ger some red electrical tape and cover those door handles for the full effect. Then you'll see they need colour coding.;)

Tony.
 
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