A Highland Z3 1.9 roadster

Althulas

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Stubborn as I am I’ve done all sorts of combination searches. I’ve found this ad that states they can cut tubular keys. I thought that if you had a look for a place near to you to see if they are able to cut one from a removed siren? Just a thought.
Another idea is if the siren was able to be opened and replace the ‘lock’ with something like this LNIEGE Quarter Turn Tubular Cam Lock Tubular Cam Lock with Keys (1SET) https://amzn.eu/d/2zQRvVk
 
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Pls

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Nr Cromarty
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1.9 Roadster
Gosh you have been busy! Thank you. Thing is, I don't actually want a working siren. I really just want to turn it off. As the alarm/ immobiliser system is all linked to the ECU, I would be loath to just remove any element of it, as I'm sure that could lead to trouble! Anyway, in the meantime I shall just use the key to lock it when I really don't want any chance of it going off. And inform other users when the alarm is set!

Cheers

Paul
 

t-tony

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Torksey Lock,Lincoln, England
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Do you have any George Thoroughgood and the Destroyers? Some good solo driving music.

Tony.
 

Pls

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Well this a progress thread, so ... for the last three years and 25k miles of Z3 ownership, our floor mats have always made their own independent journeys, creeping off in all directions, as they had just one fastener between them (on the driver's side of course.) So, with great thanks to @spurs fan in a coupe for supplying three more fasteners, their journeys are now going to match all the rest of the car, and they won't go wandering off.

IMG_2032~3.jpg

And Sara found me a very handy item in a charity shop for 50p:

Screenshot_20221005-164414_Photos.jpg

No, it was in a charity shop, not a sex shop, nor a shop selling medical appliances!

Screenshot_20221005-164439_Photos.jpg

It's very good for getting down beside the seats - it will even pick up coins.

Cheers

Paul
 

Pls

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Today I had the opportunity to do an extended road test on the floor mat fasteners. We drove the 50 miles across to Ullapool.

On the way, we stopped at our favourite layby with a view, at Loch Droma on the A835. This provided a little light mud for the test.

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In Ullapool, we had fresh landed haddock and chips from The Seaforth chippy, followed by hot chocolate at The Ceilidh Place café. We were able to keep the hood down for the journeys there and back, despite dire weather forecasts. The tests included single vehicle entry/exit, dual vehicle entry/exit, and both in various weather conditions: dry, moist, damp and wet. The floor mat fasteners performed faultlessly under all operating conditions, and seem set for long and useful service keeping the floor mats in place.

Cheers

Paul
 

t-tony

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Was the Haddock added as part of the weight testing Paul? ;)=))

Tony.
 
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Pls

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Over the last few months, my drivers' seat bushes have been getting worse, so I messaged Ian @Aceman to order some replacements. They promptly turned up and today I had the opportunity to fit them. There are lots of guides to doing so, my favourite is at the end of this post. I know there are also lots of accounts of doing this job, but I found out a couple of things that helped ....

So, I removed the seat and then the threaded rods,

Screenshot_20221018-200554_Photos.jpg


Then, counting the number of turns, I unthreaded the metal blocks, revealing the scant remains of the original bushes, shown with their replacements:

Screenshot_20221018-200626_Photos.jpg


taking note that one side has a left hand thread, denoted by the letter 'L' on the block.
It was then time to thin down the new bushes, on 40 grit sandpaper. They need quite a lot taking off:

Screenshot_20221018-200644_Photos.jpg


I don't think that my finger print recognition on my phone is going to work any more - I may have to re-save my prints!

So far, so good. The blocks with their new bushes were wound back onto their threaded rods, and these were then slid back into their runners. However, I found it difficult to get the driven ends of the threaded rods to fully engage with the flexible drive shafts coming from the little round drive gearboxes, seen here at the bottom of the picture at either side,

Screenshot_20221018-200719_Photos.jpg


So, if its of any help to anyone else, I found it easier to withdraw the flexible shaft from the gearbox, locate it fully in the end of the threaded rod, then slide that down and locate the other end of the flexible shaft back into the gearbox.

Anyway, the seat went back in fine and its solid as a rock now!

Cheers

Paul


View: https://youtu.be/n6PsUywdt74
.
 
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Pls

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Next up, I wanted to discover the source of a rattly sound coming from the front of the engine, particularly on start up and at tickover, which has been getting worse over the last weeks. So it was into Ray's capacious new garage!

Screenshot_20221019-222106_Photos.jpg


The first thought was that it might be the viscous coupling, but by starting it up with Ray holding a broom handle jammed in the fan blades, this was proved not to be the case as the fan stayed still and the noise was still there.

IMG_2139~2.jpg


We then took the belt off (it's a 1.9 M44 140HP with no AC) and in taking the tension off the belt, the tensioner mechanism felt really graunchy. When I started up again, briefly, and the noise had gone. But then, in trying to wiggle each pulley, the belt tensioning pulley bearing felt a bit rough. This improved slightly with 3-in-1 squirted into the race.

So I shopped around for a tensioner (BMW 11281432104), and although EuroCarParts list it (£33) they said they can't get it. Highland Motor Parts could get a Febi Bilstein one for £76, and BMW would supply one for £184. However, Autodoc could supply one by Stark Gmbh of Berlin (SKVB-0590015) for £23 including postage, with a 3-year guarantee. So at that price, I ordered one. They seem to be quite well thought of.

Looking at the tensioner, I think it's held on with two Allen bolts, one to the lower left of the pulley,

IMG_2142~2.jpg


and one to the right, to the left of the alternator bolt and above the power steering pump bolt:

Screenshot_20221019-222239_Photos.jpg


But I don't know whether it's best to try and do it from above, or below the car - any thoughts?

Cheers

Paul
 
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Pls

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So, the new tensioner pulley turned up from Autodoc, and it looks the business.

Screenshot_20221028-202510_Photos.jpg


Having removed the fan, and taken the belt off, I pinned the tensioner 'open' with an Allen key inserted in the holes provided and undid the two hex bolts securing it. To get at the right hand one, I took the steering pump reservoir out of its bracket and pushed it out of the way on it's flexible tubing. I then discovered that the tensioner unit won't come off past the power steering pump pulley. D'oh.

So we spent a few hours trying to get the (aluminium) steering pump pulley off without damaging it - and failed. Neither penetrating oil, nor heat nor a hub puller would budge it. No doubt by applying more force to the puller the pulley would eventually come off, but it was flexing visibly, so we desisted. On phoning the local BMW parts department, it transpired that the pulley is no longer available (?) So cutting it off wasn't an option.

I therefore reassembled the whole thing, back to square one, as I needed the car today and over the weekend. So I shall have to investigate if it's feasible to move the steering pump (complete with pulley) to replace the tensioner, but without undoing all the power steering pipework. Either that, or source a second hand pulley and cut the old one off, although there's nothing wrong with it.

Cheers

Paul
 

Pls

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Five months later, and Ratty was in for MOT today - so it got a wash and brush up.

Screenshot_20230328-221219_Photos.jpg


Our local garage was once a chapel in the dim and distant past!

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However, it failed on one thing only: exhaust CO emissions after 2nd fast idle test. That was after a tank full spiced with 'Cataclean' over the last couple of weeks, and today twenty minutes driving at over 3000rpm (mostly in low gear!) then an immediate test. So it'll now be a close scrutiny of the air intake bellows pipe etc. Plus a check with the OBD2 diagnostic thingie to see if the MAF sensor is misbehaving. It passed last year.

Cheers

Paul
 

Ianmc

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Good luck with the emissions. My M44 failed on same about 3 years ago; only solution was a new OEM cat. Tried 2 aftermarket cats first, but they didn't do the business. :(
 
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IainP

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Run it about 3000-3500 and spray water mist from a plant sprayer into the intake. Water, actually steam, acts as a fantastic scouring agent, cleans the chambers, seats and exhaust ports. Usually brings both CO and HC down quite a bit.
It’ll cough and splutter, just keep the revs up, loads of steam out the back, don’t worry about it. And I do mean mist, not a stream, or jet of water.
 
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Pls

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Well, it took a week, but today Ratty sailed through the MOT emissions test after a couple more unsuccessful retests last week.The original fail was on a CO reading of 0.55% - it needs to be 0.30% max. First, I plied it with more 'cat cleaner' in the fuel, new air filter, and gave it a real blast for 30 minutes on the road, went straight in to the emissions test with it hot (very helpful garage) and strangely the CO had gone up to CO 1.43%! Fail #2.

So the next day I removed the 'concertina' rubber air intake boot after the MAF sensor and checked it for leaks, filling it with water with a rubber glove over one end and a finger over the little pipe. It was fine, in fact it looks quite recent. I then fitted a new (after-market) O2 sensor just ahead of the cat, changed the oil and filter, fitted new spark plugs, and took it back after a run, this time it was much better, CO 0.45%, but still not good enough, Fail #3.

Next I phoned up the BMW dealer in Inverness, who quoted me £1400 for a new cat. Ha ha - I only paid £700 for the car four years ago when it was going to be scrapped. So at that point, I was thinking maybe I've had four years of fun with it, perhaps I'll make my money back breaking it for parts. However, as we spoke about this, my wife Sara had tears running down her face, she loves the car so much. As do I.

I was reluctant to fit a cheapo after market cat - I only fitted the one on the car two years ago, and there'd be no guarantee that would be the answer. But I did have a look round on the internet, and one name came up with good feedback - Mike at Catman.co.uk in Southampton. He had one in stock - £185 delivered UK mainland, or £215 Highlands & Islands (Grr) So we left it for a few days.

On Monday while I was out, I got a call from Sara saying she thought we should go for it. So I phoned Mike and ordered the cat at 13.30. Wednesday morning at 11.00 it turned up with the courier! Thursday morning, Ratty was on the lift at Ray's and the new cat was on in 90 minutes. (Well we did stop for coffee!) I remembered that a long thin socket extension is handy to get at the lower centre nut in between the pipes. Anyway, it fitted perfectly, and came with manifold gasket and copperised (?) nuts.

Screenshot_20230407-222134_Photos.jpg


Screenshot_20230407-222159_Photos.jpg


So today, Friday, it was back in to the test after a run and ... CO 0.28% 😁😁PASS😁😁

And, to celebrate, we went for a run to Ullapool, with a big grin on my face!

Screenshot_20230407-221950_Photos.jpg


stopping at Tarvies for a roll and coffee.

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After hitting the excellent charity shop in Ullapool, we drove up the coast by Ardmair,

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then through the 'Knockan Crag Nature Reserve through the mountains,

Screenshot_20230407-221758_Photos.jpg


to the Ledmore junction, and so down Glen Oykel past Oykel Bridge, and Rosehall, stopping at Invercassley Tea Rooms for a meal of local venison burgers. And then home by way of Bonar Bridge and Alness. 140 miles, running like a bird.

Now that I know that we shall have at least another year with Ratty, I shall get on with the scruffy bits of body work that need seeing to.

All in all, a thoroughly good day!

Cheers

Paul
 

t-tony

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Great news that Ratty has passed the annual test Paul. As you're capable of many repairs yourself I think that if you budget for a replacement Cat every 2 years (that is about the best expectations for aftermarket) you will continue to enjoy days like this for quite a while. By the way some great pictures, thanks for sharing them.

Tony.
 
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Pls

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Thanks guys. It was a great day - and the roads were really quiet - the camper van invasion hasn't got going yet. On the 25 miles from Ledmore to Invershin along Glen Oykel, I think we saw about four other vehicles!
Cheers
Paul
 

RB2

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Isn't there some scrap value in the old cat as well? I've never scrapped one in myself but it might take a bit of the sting out of the replacement cost?
 

Ianmc

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Isn't there some scrap value in the old cat as well?
Yes, old BMW cats are worth more in PX than most after market ones cost. This tells something!!
 
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