It has been a busy week in the Black Isle ZedShed, as I've continued on Ratty's bodywork. New sills, panels or bonnet are not in the budget, so I've been treating corrosion and making good, until one day they may be!
The sills have had Cosmos black applied, while the rusty areas of the lower corners of the front and rear wings, plus the top edges of the rear wheel arches, have been taken back to bare metal, treated, primed and also painted black.
The hydraulic lift was briefly lowered just long enough to allow access under the sills for spraying, leaving the car on four rather high axle stands! Next up was the offside bonnet area above the wheel arch. Apparently the car had run for many years without front inner wheel arch liners, with the predictable result that corrosion set in. Last year I patched the area, with a fibreglass mat beneath the holes, but this year I have taken all the old filler out and again taken it back to metal.
It looks fairly terminal, but as a replacement bonnet isn't on the cards just now, I treated the corrosion with KuRust, blowing the liquid right in between the bonnet and its underside strengthening metal with an airgun on the compressor.
With that well cured and dry overnight, I did the same with some epoxy resin, ensuring that it coated the whole area, above and below and in between.
With that cured overnight, I worked Isopon P38 into every nook and cranny, to start building up a first layer. A bit like decorating a Christmas cake really.
With that well cured, I did a succession of thin coats of filler to achieve a reasonable profile, sanding down after each. After four coats, it was beginning to get there, so I wafted over the area with primer to show up the imperfections. So tomorrow I shall wet it with much diluted Fairy liquid, to show up further profiling work to be done.
When that's done, I shall re-mask the car and respray the bonnet edge black, back to the strake line (?). Then after rubbing the black down on all the areas, I shall go round with the clear lacquer coats. Meanwhile, on Ray's car,
he has been working away on his paintwork too, and was also pleased to receive a pair of brake back plates to fit on the rear of his car.
Cheers
Paul