Eloctrolysis - Rust Removal

Faheem

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Anyone ever tried this?

I made a home kit out of some bits of scrap that I had lying around to restore some of the bits removed during the rear end clean up before I apply paint.

Tried using a wire wheel as well as a poly abrasive disc on an angle grinder and flap discs, but the wire wheel (drill attachment) takes too long in my opinion and the other two are great but wear out too quickly, the poly abrasive disc had worn down completely after 15 minutes or so.

All I needed for this setup was something with a lot of metal to use as sacrificial piece - chose to use an old brake disc, a battery charger (already had a cheapie silverline one I bought for the corsa) and some soda crystals (sodium carbonate).

The parts go in looking really rusty and some like the fuel tank straps had already been hit with a wire wheel but the rust just wouldn't budge.

3 hours in this barrel and here are the results - really, really clean, some surface rust left but undoubtedly will come off if left in for longer.
20180616_220209.jpg


They've gone back in the tank for now and will stay in there for the next couple of days. Maybe less depending on how excited I get.

The smaller bracket went in initially but fell of when I carried the tank inside and I didnt realise so that too has gone back in.

Half of my anti roll bar also went in and again, really inpressed with the results, all the rust came off with ease after 3 hours in the tank.
20180616_213128.jpg

The surface of the anti roll bar is completely smooth, ready for some paint. The other half has gone into the tank now.

20180616_120220.jpg

During
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Heres a better picture showing the anti roll bar when it came out the car (to get an idea of the corrosion levels)
20180602_125401.jpg


Long thread but I was impressed by this process, how simple it is and how effective it can be so long as you're not too worried about how long it will take! So thought I would share.

Will keep you posted with results.
 

t-tony

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Alchemy my lad, good job it's not the middle ages Faheem. ;) What a good idea. Watching with interest.

Tony.
 

Faheem

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Exactly what I thought Tony! =)) Amazing stuff can't believe I'd never used it before.
 

t-tony

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Exactly what I thought Tony! =)) Amazing stuff can't believe I'd never used it before.
Please keep us updated mate.:)

Tony.
 

5harp3y

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Great work faheem.

I'm doing a similar thing with some citric acid
 

Jack Ratt

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Great tip :beer
 

Sean d

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Interesting stuff pal, looking forward to seeing the full results
 

Bozzy

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Clever thinking Faheem, saved a lot of elbow grease and mess :thumbsup:.
 

Faheem

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Anti roll bar is done and again, Im really pleased with the results - surface is ridiculously smooth.
20180617_110828.jpg

20180617_110832.jpg


@Bozzy I'd say it's simpler than spending hours with a wire wheel but as for the mess.... This is what the stuff looks like after its been sat in the barrel overnight! Yuck!
20180617_095045.jpg
 

Faheem

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Fuel tank straps are done too. Heres a quick look at the smaller strap

Once the stuff is out the tank a quick clean with a wire brush and some soapy water and all the rust will literally fall off.

Easy peasy!

20180617_164527.jpg


My tank straps were really rusty never thought they would clean up this well!
20180617_164535.jpg
 

Bozzy

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5harp3y

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Need to get some electrox paint on ( Bilt hamber galvanising ) and then powder coat or por15 paint
 

Sean d

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That is bloody shocking young Jedi, I am very impressed indeed, I can't believe the state of the water for one day, I assume that is rust on the surface, I just have to try this :thumbsup:
 

Faheem

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I was well amazed as well, still cant believe it! Once you've got everything setup it's really easy.

Rear beam next =)) - might take a few days this.

20180617_131358.jpg
 

Faheem

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@Sean d Yes mate. =)) Plenty of space, shed doesn't have an outlet and I'm too lazy to run an extension down to it. Not as bad as a friend of mine who took apart a motorcycle engine in his living room.

@5harp3y luckily, I'm not married yet. :thumbsup: I would invest in something larger but I think the beam is the last thing left in the clean up. And then as satisfying as it is I dont have anything else to clean up. The trailing arms can't be put in because I dont want any debris to get into the wheel bearings or into the hole where the abs sensor sits.
 
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