Aerial Broken

Mazza

Zorg Guru (V)
Supporter
British Zeds
The M44 Massive
Joined
Nov 1, 2017
Points
190
Location
Bognor Regis
Model of Z
Z3 1.9 M44 Roadster Z3 2.8 Roadster
I washed the car this morning….. ( someone revive @andyglym =)) ). And I noticed the aerial was leaning back further than normal…..

So investigated……. The plastic dome has been snapped.:banghead::banghead::banghead: And the core wire has also been broken.

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I have a feeling that this could be another car park ‘ incident’. Have had the Kia hit twice in carparks in the last 6 months …..( all repairs done now at my expense🤬🤬🤬)

I cant see how it could break under normal conditions… but anyway….. nothing I can do about it other than to get it repaired

The large nut will undo, so you can get to the wire…

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so to repair it needs a new piece of coiled wire added to the existing wire…then screw the nut back on , solder the wire to the top piece, then superglue ( gorilla glue) the dome back in place.

( the coiled wire will make it easier to push the plastic back together…. Well… thats the theory :whistle:

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So thats the plan….. but need to get some glue so will try this tomorrow.


But its always good to have a back up plan……. =))
Mine is ……… @spurs fan in a coupe
……… Andy have you got one ?????? The part number is 65218375159




and as a temporary repair…. Stuck a bit of butyl in the grommet to save any leaks….. :whistle:
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Sorry to see that. ☹️
Is the broken wire co-ax? Ridiculously thin inner with an outer shield? If so your repair becomes more difficult and the repair wire coil may not be enough. Hopefully it’s not.
 
single core
 
A good tip here is to drill a 2mm hole right through the remaining solder/ wire in the broken part and then you can feed the new wire into the hole and solder in place.
 
That's a bugger mate :mad: Good effort washing your Zed though ;)
 
Some one nicked my ariel a couple of years ago. Rather than unscrew it they broke it off; result much like yours. Andy provided me with a replacement at reasonable cost. :(
 
Got on with the repair this morning having found some araldite rapid ….
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Extended the wire. cut it as low as possible to give a bit more flexibility. Soldered and sleeved. Screwed the plastic piece on then twisted the wire so created a small coil inside the plastic. Pull it out to open the coils and cut, stripped and tinned the end of the wire.

Good tip about drilling a 2mm hole :thumbsup:,

pushed the tinned wire into the hole and got a soldering iron on it …it was a bit tight on space and took a bit of heat but the plastic dome survived it;)….

Mixed up the araldite and used a cocktail stick to get it right into the joint… just glued everything :whistle: And pushed the two bits together. wiped off the glue that squirted out and held it in place ( the weight of a g clamp pushing it against the wall )
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Set in 5 minutes but left it for about 30mins.
cleaned round the joint with a needle file just to remove any sharp points , then a bit of fairy liquid ( no expense spared…=)))… pushed it back into the grommet on the car … a couple of connections and a couple of nuts and fixings and all back together …. and works !!!
The only thing is, I will have to retune the radio stations in as they were cleared

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The only other thing was to put some copper grease on the thread before putting the aerial back on.
 

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