Hi Smiffy, I’ve got exactly the same situation as you had. All of the exhaust is fine (as it’s stainless steel) apart from the middle banana shaped muffler box (which isn’t). What firm made the 40 degree repair piece for you? My local stainless steel fabrication & welding company cannot bend tubing more than 48mm diameter, and reckon putting a 40 degree bend in thin walled tubing would buckle it.
Also, have you noticed if replacing the muffler box with a straight through pipe adversely affects any emissions sensors/air flow sensors/lamda sensors or whatever? ie poorer performance, or MOT emissions problems? I’m a novice when it comes to this, so no idea whether it would or not. Mines a 1997 prefacelift 2.8 by the way if that makes a difference . Thanks in advance.