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#ZedShed Project - Imola Z3M

Discussion in 'ZedShed HQ' started by Lee, Jul 24, 2017.

  1. Lee

    Lee Zorg Guru (V)
    British Zeds #ZedShed M Power

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    @Nodzed bought himself a second Z3M but wanted to give this zed the full overhaul treatment. We had a great turnout that day to welcome the delivery of the Imola.
    IMG_5498.JPG

    It was a right mix of cars round the zed shed that day.
    IMG_5504.JPG

    We started the Imola this weekend just gone because we were finishing off the Velvet blue zed. It didn't take long to get it totally in bits it was also the first time we've done a build on the new car lift.
    IMG_5835.JPG

    First off were the exhausts, and as you all know the M has a quad pipe setup which means there has to be a connection at the rear to make their removal a lot easier over normal zeds.
    IMG_5873.JPG

    Once they were out the way its really easy to have a good look around.
    IMG_5869.JPG

    First thing Niall spotted was a broken rear spring.
    IMG_5871.JPG

    Took some getting used to, not used to being sat up under the zeds. I was actually have a good look around seeing what order we had to remove things in.
    IMG_5870.JPG

    Another thing that became clear was how much more room we had with the car up so high.
    IMG_5876.JPG

    Diff hanger bracket was in good condition
    IMG_5875.JPG

    Then it was off with both swing arms complete with drive shafts.
    IMG_5877.JPG
    IMG_5883.JPG

    Leaving just the beam and diff in.
    IMG_5878.JPG

    Few minutes later followed by the Diff with the rear beam.
    IMG_5833.JPG

    And there you have it a stripped rear Z3M. Some of you might notice how the M brake lines are setup differently, they run the lines above the rear beam so all you have to do is tie up the callipers.
    IMG_5837.JPG

    This took a little longer because at the same time we were changing Sunnys suspension along with shocks. But all this work on both cars took half a day.
    upload_2017-7-24_18-6-14.png

    Part 2 will involve the strip down and cleaning up of all the components, powerflexing bushes. Fitting new brakes, Spax suspension, braided lines etc etc.

    Also stripping out the front components. They look well past it.
    IMG_5836.JPG

    Look out for part 2 :)
     
    #1 Lee, Jul 24, 2017
    Last edited by a moderator: Jul 24, 2017
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  2. DavidM

    DavidM Zorg Guru (V)
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    Sound work @Lee!
     
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  3. g8jka

    g8jka Zorg Guru (III)
    British Zeds

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    I bet its so much easier with that ramp now. You will have them out, rebuilt and back in within a day soon!
     
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  4. Grumps

    Grumps Zorg Expert (II)
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    Imola is by far my favourite M colour. Love it.:)
     
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  5. PHILIP BAXTER

    PHILIP BAXTER Zorg Guru (IV)
    British Zeds

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    I would recognise that knee brace anywhere. Hi Mike. Great work once again guys.
     
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  6. mwpe

    mwpe Zorg Guru (IV)
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    I was only spectating. :)
     
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  7. PHILIP BAXTER

    PHILIP BAXTER Zorg Guru (IV)
    British Zeds

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    How long before it comes off Mike? :offtopic:
     
  8. Brian H

    Brian H Zorg Guru (V)
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    Great work guys:thumbsup:
     
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  9. Antm72

    Antm72 Zorg Expert (II)
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    Great work that ramp looks like it makes things easier ! :thumbsup:
     
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  10. Davyhoogy

    Davyhoogy Zorg Guru (III)

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    This should be fun to follow. Love an imola red zed
     
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  11. ZTec

    ZTec Zorg Guru (IV)
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    Great work, I like the lift, makes things a lot easier for you chaps.:thumbsup:
     
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  12. mwpe

    mwpe Zorg Guru (IV)
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    3 weeks with any luck, I can move it about 45 degrees now. :)
     
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  13. Mint

    Mint Zorg Expert (I)
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    Brilliant job guys, looks much easier with the ramp:thumbsup:
     
  14. Althulas

    Althulas Zorg Guru (IV)
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    That ramp looks a cracking piece of kit, should save some scraped knuckles and curses.
     
  15. 5harp3y

    5harp3y Zorg Guru (IV)
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    that ramp looks great, save smashing your head off the corner of the diff too!
     
  16. pgunter

    pgunter Zorg Guru (V)
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    Another great fun day in the Shed.

    Always is...
     
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  17. t-tony

    t-tony Zorg Expert (II)
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    Usual HB cable problem I see.

    Tony.
     
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  18. Lee

    Lee Zorg Guru (V)
    British Zeds #ZedShed M Power

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    Yeah they are always toast!
     
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  19. Uncle_Clanger

    Uncle_Clanger Zorg Guru (I)
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    Excellent to see you shed blokes back at it again. Absolutely love the Imola :thumbsup:
     
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  20. Lee

    Lee Zorg Guru (V)
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    Part 2 - Started with a very sore head on my part, but after a roll I was brand new.

    First job for the bench team was stripping the rear axle of its old bushes. Beam bushes and diff bushe along with swing arm bushes.
    IMG_6046.JPG
    IMG_6045.JPG
    To remove the swing arm bushes heat is your friend, They come out very easy with gentle warming.
    IMG_6050.JPG
    IMG_6047.JPG
    IMG_6052.JPG

    While we're working on the rear Niall was stripping out the old wishbones and suspension. The old wishbone bushes were very tired!
    IMG_6051.JPG
    The new suspension being fitted looks amazing, Spax springs and Bilstein B8's. New OEM top mounts with new wishbones and powerflexed wishbone buhses.
    IMG_6053.JPG
    We got all the stripping down work done on that Saturday ready for the reassembly and painting stage next weekend. All in all a very productive day.
     
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