While one of the fiberglass layers is drying in process of making the moulds of the sills, started on the doors today:
I dismantled the complete drivers door and weight the parts:
All motors, fixings, lock, rubbers, loom, etc : 5,4 Kg (Yes, I deducted the weight of the box)
Front (fix) window + window guide: 2,3 Kg
Window itself: 2,6 Kg
Mirror: 0,8 Kg
Bare door skin: 13,3 Kg
Total of 24,4 Kg + the door card and fixings (that I already removed, so didn't weigh them).
This can now be prepped to make the fiberglass mould from.
First outer skin, then cut it up (down the edge), then I can do the inner skin
And by the looks of it, the inner skin is also in 2 layers...
...will take some time to get it all done...1 mould takes 5-7 days.... if nothing goes wrong, otherwise I can start from scratch.
But we will be getting there.......... bit by bit