Mazza's Tank Straps. Fitting photo's

gookah

Zorg Guru (IV)
Supporter
British Zeds
Joined
Dec 7, 2011
Points
170
Location
Shropshire
Model of Z
2.8 Z3
Today I have fitted the newly arrived fuel tank straps, sold on here by @Mazza.
sale thread here:
https://zroadster.org/threads/z3-tank-strap-sets.37049/


These are really well made, and he has thought of (almost :whistle:) everything, even down to the little clips to hold the sensor cables, complete with supplying tie wraps for them.
Straps are powder coated, foam already fitted, and are an absolute bargain for the set.

The UK car passenger side strap (LHS) looks like this:
20200517_150153.webp


the Drivers side set looks like this:
20200517_150136.webp
This shows my old strap next to it, after I had cut and bent it to get it out, then reset it to show them side by side.


I did the drivers side first
First remove the securing bolt. 13mm socket.
Next you have to cut off the strap (just behind the lower part of the tank is the best place), (not at the bottom like I did) and you may need to bend them a bit afterwards to remove them.
Remember if you are using some form of grinder, to place something metal behind the strap, because if the grinder slips, the tank is plastic, it will leak petrol onto your sparks and you wont be best placed to move out of the way.
The safest way is a hand powered hacksaw.



To fit the new straps I found this is the best way. (other methods are available)
the trickiest was the drivers side, but if you do it this way it seems to be the easiest way:

Pass the new strap over the rear beam, to the left of the swing arm bush nearest to the diff:
20200517_151323.webp


20200517_151333.webp


then feed the handbrake cable over the top of it:
20200517_151358.webp




Then you can move it to the right to line up with the mounting hole, and place it inline where the old strap went:
20200517_151526.webp



Now you can fit the second part:
Hook the front over before you put the bolted halves together, you cannot do it the other way around:
20200517_151644.webp



Then place the bolt threads through the first strap and loosely fit the washers and nuts.
Bolt the top of the strap in next and tighten it fully, fit the tie wrap and trim it off.

20200517_152624.webp


then tighten the two nuts (10mm spanner) on the strap joint.
20200517_152643.webp


20200517_152855.webp




The passenger side is even easier
Just remove the bolt, bend the strap down near the hook part and remove it. No need to cut this one.

The new strap is fed over the top of the anti-roll bar drop link:
20200517_153342.webp


Hooked in first: (Note the nuts are fitted but remain loose)
20200517_153424.webp



then fit the securing bolt and tighten it, again fit the tie wrap and trim it off.
20200517_153915.webp


followed finally by tightening the last two nuts:
20200517_153957.webp

All done

If only I had fitted two nice new securing bolts too but they will have to wait until the garage is open.
(Mazza the only way you could have bettered this brilliant set, is by selling us two new bolts in the kit as well, hint hint ;))


So all done easily but then having one of these lifts does help slightly:
20200517_154613.webp


20200517_155056.webp
20200517_154946.webp


Other fitting methods i am sure are available.


Many thanks to Mazza for designing, organising and distributing these parts, which are top quality, a great price and a godsend.

Hope you don't mind me making this @Mazza
 
Last edited:
Today I have fitted the newly arrived fuel tank straps, sold on here by @Mazza.
sale thread here:
https://zroadster.org/threads/z3-tank-strap-sets.37049/


These are really well made, and he has thought of (almost :whistle:) everything, even down to the little clips to hold the sensor cables, complete with supplying tie wraps for them.
Straps are powder coated, foam already fitted, and are an absolute bargain for the set.

The UK car passenger side strap (LHS) looks like this:
View attachment 142587

the Drivers side set looks like this:
View attachment 142589This shows my old strap next to it, after I had cut and bent it to get it out, then reset it to show them side by side.


I did the drivers side first
First remove the securing bolt. 13mm socket.
Next you have to cut off the strap (just behind the lower part of the tank is the best place), (not at the bottom like I did) and you may need to bend them a bit afterwards to remove them.
Remember if you are using some form of grinder, to place something metal behind the strap, because if the grinder slips, the tank is plastic, it will leak petrol onto your sparks and you wont be best placed to move out of the way.
The safest way is a hand powered hacksaw.



To fit the new straps I found this is the best way. (other methods are available)
the trickiest was the drivers side, but if you do it this way it seems to be the easiest way:

Pass the new strap over the rear beam, to the left of the swing arm bush nearest to the diff:
View attachment 142593

View attachment 142597

then feed the handbrake cable over the top of it:
View attachment 142599



Then you can move it to the right to line up with the mounting hole, and place it inline where the old strap went:
View attachment 142603


Now you can fit the second part:
Hook the front over before you put the bolted halves together, you cannot do it the other way around:
View attachment 142605


Then place the bolt threads through the first strap and loosely fit the washers and nuts.
Bolt the top of the strap in next and tighten it fully, fit the tie wrap and trim it off.

View attachment 142607

then tighten the two nuts (10mm spanner) on the strap joint.
View attachment 142609

View attachment 142613



The passenger side is even easier
Just remove the bolt, bend the strap down near the hook part and remove it. No need to cut this one.

The new strap is fed over the top of the anti-roll bar drop link:
View attachment 142615

Hooked in first: (Note the nuts are fitted but remain loose)
View attachment 142617


then fit the securing bolt and tighten it, again fit the tie wrap and trim it off.
View attachment 142619

followed finally by tightening the last two nuts:
View attachment 142643
All done

If only I had fitted two nice new securing bolts too but they will have to wait until the garage is open.
(Mazza the only way you could have bettered this brilliant set, is by selling us two new bolts in the kit as well, hint hint ;))


So all done easily but then having one of these lifts does help slightly:
View attachment 142623

View attachment 142625 View attachment 142627

Other fitting methods i am sure are available.


Many thanks to Mazza for designing, organising and distributing these parts, which are top quality, a great price and a godsend.

Hope you don't mind me making this @Mazza
Top write-up, thanks :thumbsup:
 
Love the write up.........and the two 13mm bolts are only included in the M version kit :whistle:......... =))=))
 
Great write up - will have to try follow suit when mine arrive. What size bolts would be required? 13mm then, length? I will buy some in advance if I don't have any
 
Hi Mario,
The 13mm refers to the socket size.....

the bolt is an M8 x 25 with flanged washer
Part 07119901687

but any standard m8 x 25 bolt and an M8 washer would be ok ( and cheaper)
 
Hi gookah great write up. Having spent some time studying your photos am now suffering a severe case of garage envy (along with Steve Medlock & probably many others). What is the roof made of, it looks translucent?

Ian.
 
Hi gookah great write up. Having spent some time studying your photos am now suffering a severe case of garage envy (along with Steve Medlock & probably many others). What is the roof made of, it looks translucent?

Ian.

I fitted a new roof with bronze 10mm twin wall polycarbonate sheet.

from here:
https://www.varicoltd.com/polycarbonate10mmbronze.html

they were the big sheets, 2500mm x 2100mm.
does not form condensation or drip like the single wall stuff I had previously,
Lets light in, not as much as the clear version, but stays cooler.
20180830_195518.webp

20180910_185008.webp

20180910_082709.webp
 
Done mine this afternoon, didn't need any help from @gookah :D and no need for a silly ramp either. Just a good old fashioned jack and a couple of axle stands. Funnily enough I found the passenger side harder than the drivers side as where the strap is hooked on it was nicely seized together with rust. Took me a while to free it but apart from that it's a simple job. Although my 13mm bolts were 14mm, or so I thought :whistle:

Thanks again @Mazza for these, they are such good value and quality, as well as straight forward to fit everyone should be buying a set
 
Done mine this afternoon, didn't need any help from @gookah :D and no need for a silly ramp either. Just a good old fashioned jack and a couple of axle stands. Funnily enough I found the passenger side harder than the drivers side as where the strap is hooked on it was nicely seized together with rust. Took me a while to free it but apart from that it's a simple job. Although my 13mm bolts were 14mm, or so I thought :whistle:

Thanks again @Mazza for these, they are such good value and quality, as well as straight forward to fit everyone should be buying a set


Do you need new bolts now they are rounded off?
you could have used my ramp. I would have posted it to you....
 
I fitted a new roof with bronze 10mm twin wall polycarbonate sheet.

from here:
https://www.varicoltd.com/polycarbonate10mmbronze.html

they were the big sheets, 2500mm x 2100mm.
does not form condensation or drip like the single wall stuff I had previously,
Lets light in, not as much as the clear version, but stays cooler.
View attachment 142823

View attachment 142825

View attachment 142827
Thanks for the info. Our Garage is prefab concreate with a tin roof. Condensation in winter is terrible. We are thinking about replacing it with a wooden one when funds allow. We hadn't thought of a translucent roof. It certainly looks good on yours, lots of light, so it's given us something to think about. Thanks again.

Ian & Sue
 
Hi Mazza, are these tank straps of yours still available?

I have yet to get under Zebedee and have a look see but with it being twenty one years old I suspect they will need replacing

TIA

Griff
 
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