Julians Z3

colb

Zorg Guru (V)
British Zeds
Joined
Nov 25, 2012
Points
178
Location
Newport, South Wales,UK
Model of Z
Z3 M43 1.8 (1999) and Z4 E85 2.5 (2003)
Julian is the new owner of a 1999 1.9 Z3 and recent member of the forum, not being into the mechanics of car ownership he sought help through the forum when he had problems with the car. Help was forthcomming from forum members in the South Wales area close to where Julian resides.
First problem to be sorted was the Central Locking which had failed, online forum diagnostics pointed to the Loom of Doom in the boot/trunk lid having broken wires. Julian brought the car to colb's Zed Shed and investigation commenced on the loom. Stripped back to reveal the individual wires confirmed the forum diagnosis, loads of breaks and a build up of green gunge on the broken ends. Stripped back to clean copper the wires were soldered together and heat shring applied over each joint, loom rewrapped with split plastic conduit and sercured at each end with zip ties, central locking restored to working order.

2nd problem water in the boot/trunk which was easily spotted to be due to a split aerial grommet, the alarm tilt sensor had been submerged in water, Julian had already removed it and we insulated the wiring connector and tucked the wiring out of the way. We will not be replacing the tilt sensor. New grommet obtained from Sopers at Lincoln for just over £10 incl postage including a forum discount applied which undercut those for sale on ebay. Removed the aerial base after disconnecting the wiring, one 10mm nut holds the unit to the car. Pulled down oin the unit after cutting out the hardened old grommet from the hole working from outside the car. New grommet fitted without too much trouble, they are quite tight to get seated in the hole in the wing, a little lubrication with vasaline or sillicon spray will aid fitting it. Make sure the grommet is fully seated in the hole. Refit the unit from inside the boot/trunk by pushing it up through the internal rubber boot and through the wing grommet. put some vaseline or sillicon spray on the grommet and aerial end wich will aid it getting seated in the grommet. The aerial end has a slight rounded end which fits into the inner recess in the grommet, this acts as the upper syupport to the aerial. Be caerful you do not break the top part of the aerial, its plastic and can get brittle. Once seated in the grommet the bottom securing nut was replaced not forgetting the earth connections that are fitted behind the nut. Reconnected the power lead and job completed, dry boot/trunk restored.

3rd problem arose not long after when the iffy window on the hood gave up in the top left corner, Julian decided that it wasn't worth attempting a repair as it was evident that it had been done before. Car booked in to Swansea for a new hood to be fitted by Jack Smith trimmers recommended by forum members.

4th problem which needs investigating is the absence of the ASC dash light illuminating at start up and the fact that the ASC swith fails to light the ASC symbol on the dash. I suspect the bulb burnt out or its been removed to hide a problem. When the hood has been fitted we will be having a look at solving this one.

Plans are afoot to service the car with a change of all oils and filters throughout then we will all know whats in the car and start with a level playing field.

Body work is really sound, just one problem with some peeling of the lacquer on the nearside rear wing tip and boot lid, Julian plans on getting that tidied up.

Will post back as we progress with the car.
 

t-tony

Zorg Expert (II)
Supporter
British Zeds
#ZedShed
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Dec 31, 2013
Points
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Location
Torksey Lock,Lincoln, England
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E89 Z4 23i Auto
Nice one Col.:thumbsup:

Tony.
 

Jack Ratt

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Dec 3, 2013
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TRURO, CORNWALL
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2.8i AUTO and 2.8i MANUAL
Great to see forumites helping each other
 

Grumps

Always happy, apart from when I'm not 🤬
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Apr 27, 2014
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Forest Town, Mansfield
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Love it! The forum strikes again! Well done guys :scorecard:
 

handsomejackuk

Zorg Guru (III)
Australian Zeds
The M44 Massive
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Aug 8, 2016
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t
Update............

Julian is paying a visit to me tomorrow dinner time, so will know where to find another local forum member i think he wants me to have a look at his drain channels in the roof so i will give them a good blow out with my compressor, and probably the fuel tank drain.. simple jobs but as i have quite a bit on with sorting the 2.8 and fettling it for its mot this week i wont be able to spend too much time until i get that sorted..

Hopefully i can lend a hand with Colin when the oil and fluid changes and the asc fault needs to be investigated... Thanks Colin.. for helping another forum member.
 

Brian4

Zorg Guru (IV)
British Zeds
East Anglian Crew
Joined
Dec 23, 2011
Points
173
Location
Near Grantham
Model of Z
Z3 3.0i Auto
well done all great to help each other out, and we probably know more than a lot of mechanics who would have to go through a lot of trial and error to cure faults.
 

Sean d

Zorg Expert (I)
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Sep 29, 2015
Points
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Location
Lincolnshire
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Z3 2.8
Update............

Julian is paying a visit to me tomorrow dinner time, so will know where to find another local forum member i think he wants me to have a look at his drain channels in the roof so i will give them a good blow out with my compressor, and probably the fuel tank drain.. simple jobs but as i have quite a bit on with sorting the 2.8 and fettling it for its mot this week i wont be able to spend too much time until i get that sorted..

Hopefully i can lend a hand with Colin when the oil and fluid changes and the asc fault needs to be investigated... Thanks Colin.. for helping another forum member.
Can the rear drains be easily accessed to blow them out, I can't seem to find them on my pre 2.8
 

handsomejackuk

Zorg Guru (III)
Australian Zeds
The M44 Massive
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t
the drains just behind the seats in the little water trap thing... there is a hole that can be blown out here....

 

t-tony

Zorg Expert (II)
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Location
Torksey Lock,Lincoln, England
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E89 Z4 23i Auto
Where do they exit at the bottom? You can access the bottom of the drains on a Z4 at the front of the rear wheel arches. I used an endoscope camera and phone App. to check mine.

Tony.
 

handsomejackuk

Zorg Guru (III)
Australian Zeds
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t
not really sure i have poured water down there and it comes out i think its back of the inner sills somewhere i ought to put a steel rod down there maybe can see it come out then but so long as its clear thats all that matters to me.
 

colb

Zorg Guru (V)
British Zeds
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Nov 25, 2012
Points
178
Location
Newport, South Wales,UK
Model of Z
Z3 M43 1.8 (1999) and Z4 E85 2.5 (2003)
They drain just in front of the rear wheels pipe runs down through the sill and exits in front of the rear wheels.
Already cleared the fuel cap filler drain on his first visit, it was blocked. Julian had some strimmer line in his boot and we used that to poke down the drain hole and cleared the pipe. If you can't get the air line in the hood drains try the strimmer line he has in the boot.
 

colb

Zorg Guru (V)
British Zeds
Joined
Nov 25, 2012
Points
178
Location
Newport, South Wales,UK
Model of Z
Z3 M43 1.8 (1999) and Z4 E85 2.5 (2003)
Have ordered all his oils and filters and plans are afoot to service the car on Sunday if all the goodies turn up in time.
Used Opie Oil for the oils and used the Zroadster discount code so saved £5.66 off the total. Similar saving on filters and plugs using Carparts4less today who gave 15% saving.
 

t-tony

Zorg Expert (II)
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Torksey Lock,Lincoln, England
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E89 Z4 23i Auto
Good on you Col.:) Just be careful who you get to drain the oil.;)=))=))

Tony.
 

Sean d

Zorg Expert (I)
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I definately confirm that there was no tubes running though my sills or inner sills as I looked for them when I had them off
 

colb

Zorg Guru (V)
British Zeds
Joined
Nov 25, 2012
Points
178
Location
Newport, South Wales,UK
Model of Z
Z3 M43 1.8 (1999) and Z4 E85 2.5 (2003)
Today we changed all the oils and filters on Julians car, engine oil was well black and I found rust on the dipstick stem, shouldn't think it had been pulled out in ages. Handsome jack turned up when we refilling the sump and gave us a hand with the rest of the jobs. Plugs removed and new ones installed, looks like the old ones may well have been the orignal BMW plugs, all a good colour. Gearbox followed and quite a struggle to get the filler and drain plugs out, been there a long time untouched I would think. Breaker bar got them moving and drained the contents. Fresh ATF put in using a squeezy bottle and a length of clear hose threaded down through the engine bay to the filler hole. We gave Julian the job of lying under the car holding the tube in the filler hole. When it started overflowing he put the filler plug in, good job we checked, he screwed it in backwards, no wonder Al couldn't find the square to put the spanner on!!
Back to the rear and changed the diff oil, again the filler and drain plugs were very tight and needed extra strength to get them undone. Refilled to overflow and buttoned up. Service lights reset completed the jobs. Put the car on INPA and checed for codes, pending code for Camshaft sensor noted, will keep an eye on that but no other codes set on the engine module. Checked the Chassis module and we found a few codes had been set, not surprising one was the ASC switch which we know dosn't switch the dash ACS light on when operated. Will be exploring this on another day and do a further diagnostic and include a look at the wheel speed sensors. First job will be to check the dash to see if the bulb has been taken out or burned out.
Sent Julian off for a test run up the local bypass, he returned with a grin on his face, all good.
Monday will see him having a new hood fitted in Swansea, after that the seats will be comming out to dry the carpets and do futher checks for leaks in the usual drain places and door seals. Off he went to Gummipledge all the rubbers in preperation for Monday. We await some pictures.
 

Jack Ratt

Zorg Expert (I)
Supporter
British Zeds
The West Country
Joined
Dec 3, 2013
Points
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TRURO, CORNWALL
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2.8i AUTO and 2.8i MANUAL
Well done lads, a very productive meet it seems :beer
 

handsomejackuk

Zorg Guru (III)
Australian Zeds
The M44 Massive
Joined
Aug 8, 2016
Points
145
Location
t
As Colin says above we did a service on Julians car all turned out good... no real issues. also got the chance to put my car on colins laptop, quite interesting to see the error codes in the different modules i suspect most of them have evolved over the past 20 years of the car being owned and quite possibly never been cleared, we had a few air bag light errors which could have been me taking off the steering wheel to refurbish it, and there was some lambda sensor errors, which i suspect may be old errors as my torque app has not picked these up, and the lambda sensor is working as expected in torque. also the last week i had an issues with one of my remote keys not starting the car i suspect its the immobiliser chip in the key and have ordered some spare keys and transponders and will be getting the transponder programmer so we will have that up and running for use in zedshed wales... inpa picked up a total of 10 errors in the chassis module on the immobiliser section showing sporadic key errors in key no 1 so theres definitely something going on there. we didnt have time to note the errors and i left the errors there as want to see them next time to see what they mean pics to follow shortly
 

t-tony

Zorg Expert (II)
Supporter
British Zeds
#ZedShed
Joined
Dec 31, 2013
Points
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Location
Torksey Lock,Lincoln, England
Model of Z
E89 Z4 23i Auto
Well done guys , top work!

Tony.
 

handsomejackuk

Zorg Guru (III)
Australian Zeds
The M44 Massive
Joined
Aug 8, 2016
Points
145
Location
t
Julian taking a breather under there.. i think he fell asleep !!!

53161767_634057263697357_8381247040234979328_o by handsomejackuk, on Flickr

oh no he is awake...

53385579_634057093697374_6133700262080020480_o by handsomejackuk, on Flickr

busy at it filling the diff

53160227_634056997030717_6649004949285896192_o by handsomejackuk, on Flickr

I think they both fell asleep at this stage as i had to do all the hard work taking the pictures...

53028737_634056817030735_1425948357955682304_o by handsomejackuk, on Flickr

overall view of zedshed wales etidion...
52956990_634056653697418_6610711944292728832_o by handsomejackuk, on Flickr

colin squeezing in the oil an drenching poor Julian....

52973971_634057397030677_370141995261231104_o by handsomejackuk, on Flickr

53101725_634057307030686_6986942407883358208_o by handsomejackuk, on Flickr
 
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