Head Gasket.

Gremlin · Jan 12, 2019

I decided today to take the head off because I’ve had a slight misfire when starting first thing in the morning it literally only lasted for a few seconds and cleared. I knew there was a possible leak at the front of head on near side just under the temperature sender unit as I could see where the water seeped out and run down the block. Now I am not sure how to do this but I was asked if I could take pictures of the job so I have.

Gremlin · Jan 12, 2019

It was a long job to get the head off and the cause of the leak was who ever had car beforehand had snapped the head off one of the head bolts. This did cause me a big problem in as much as lifting the head off. To get the head off leaving timing chain on you need to slide the head back and then lift so as you clear timing chain sprockets, with that sheared of head bolt you can’t slide it back nor lift straight up.
I managed to lift the head to get a piece of wood between it and the head, I could then get a pair of mole grips in between and luckily it moved it took ages to get it out.
Well heads off now and going for pressure and crack test on Monday and if that’s ok it’s going to have a skimming off.
The pictures above are from start to finish. This is the head bolt culprit of problem.

Mazza · Jan 12, 2019

Great days work and thank you for the pictures.
Other than the sheared head bolt ( which must have been a nightmare) , were there any problems with any of the other bolts???

Gremlin · Jan 12, 2019

Mazza said:
Great days work and thank you for the pictures.
Other than the sheared head bolt ( which must have been a nightmare) , were there any problems with any of the other bolts???

I didn’t check them but I don’t think the other head bolts were tight enough. Previous owner probably got cold feet after snapping that one.
The exhaust manifold nuts did not come of. The nut and stud came out and on 4 of them I had to use an extractor. And the bolts on the exhaust flange were a problem they would not come undone.
Other than that it is quite straight forwards so far. Ask me again when I put it all back together lol.

Mazza · Jan 12, 2019

Lots of replacement fixings needed then. Which I suppose is not a bad idea to replace them all anyway.
Watching with great interest ...... :thumbsup:

Gremlin · Jan 12, 2019

Mazza said:
Lots of replacement fixings needed then. Which I suppose is not a bad idea to replace them all anyway.
Watching with great interest ......

Yes I’m replacing the front pipe and cat as mine only just got through last mot. Replacing all the exhaust studs head bolts and any of the rubber hoses that go to back of head, I’m not putting it all back with out. The only other part I’m replacing is that short piece of rubber fuel pipe on the injector rail. I changed all the injectors the other day, plus all the vacuum pipes.

Mint · Jan 12, 2019

Excellent job so far, really enjoy these sort of threads :thumbsup:

Gremlin · Jan 12, 2019

Mint said:
Excellent job so far, really enjoy these sort of threads

Thank you I will try and carry it on until job is completed problem I have is doing the pictures with any captions, so you lot will have to just look at the pictures. I’m hoping they follow on ok and are sort of self explanatory.

Mint · Jan 12, 2019

Gremlin said:
I’m hoping they follow on ok and are sort of self explanatory.

Certainly do to me :thumbsup:

Gremlin · Jan 13, 2019

Gremlin said:
It was a long job to get the head off and the cause of the leak was who ever had car beforehand had snapped the head off one of the head bolts. This did cause me a big problem in as much as lifting the head off. To get the head off leaving timing chain on you need to slide the head back and then lift so as you clear timing chain sprockets, with that sheared of head bolt you can’t slide it back nor lift straight up.
I managed to lift the head to get a piece of wood between it and the head, I could then get a pair of mole grips in between and luckily it moved it took ages to get it out.
Well heads off now and going for pressure and crack test on Monday and if that’s ok it’s going to have a skimming off.
The pictures above are from start to finish. This is the head bolt culprit of problem.

Another update been out today and removed front pipe and manifold ended up having to cut through the exhaust pipe just behind the oxygen sensor as some muppet had used some right oddball nuts and bolts which they had rounded off, good job I was replacing front pipe and cat.
I’ve now cleaned down the engine block I may try and get some paint on there before I reassemble it all. I’ve emery clothed the head face down now ready for refitting the head. I was very pleased with the piston bores there was no lip at the top and also no movement in the pistons with in the bore.
While inspecting the head I was pleased to say I found the head of the head bolt that previous owner had snapped off. That could have been a major problem, I also found that the plastic housing at rear of head with 2 water pipes on was cracked and leaking so yet another part to get from BMW. Here are some more pictures. Head will be going off tomorrow to be checked and skimmed, I may have the valves and guides checked while it’s over there.

Gremlin · Jan 14, 2019

Gremlin said:
Another update been out today and removed front pipe and manifold ended up having to cut through the exhaust pipe just behind the oxygen sensor as some muppet had used some right oddball nuts and bolts which they had rounded off, good job I was replacing front pipe and cat.
I’ve now cleaned down the engine block I may try and get some paint on there before I reassemble it all. I’ve emery clothed the head face down now ready for refitting the head. I was very pleased with the piston bores there was no lip at the top and also no movement in the pistons with in the bore.
While inspecting the head I was pleased to say I found the head of the head bolt that previous owner had snapped off. That could have been a major problem, I also found that the plastic housing at rear of head with 2 water pipes on was cracked and leaking so yet another part to get from BMW. Here are some more pictures. Head will be going off tomorrow to be checked and skimmed, I may have the valves and guides checked while it’s over there.

Just thought while I’m waiting for the head to come back I’d tidy up and clean engine compartment. This is a before and after pic.

Jjim · Jan 14, 2019

Good work

Watching with interest.

Nodzed · Jan 14, 2019

That's ballsy mate :nailbiting:

, mines in a local BMW specialist being done as we speak, I haven't got the guts to strip the engine to that extent. Good luck with the rebuild. :thumbsup:

Jjim · Jan 14, 2019

Nodzed said:
That's ballsy mate , mines in a local BMW specialist being done as we speak, I haven't got the guts to strip the engine to that extent. Good luck with the rebuild.

What wrong with it Niall?

Sean d · Jan 14, 2019

Great work so far pal, good look with the build

Mazza · Jan 14, 2019

Great work and looking good. :thumbsup:

Gremlin · Jan 14, 2019

Gremlin said:
Just thought while I’m waiting for the head to come back I’d tidy up and clean engine compartment. This is a before and after pic.

I have decided to splash out, I’m having head pressure tested and crack tested, which I think is the same thing. To having a skim and stripped and cleaned and all valeves checked and reseated and valve guides checked and new seals. I couldn’t quite afford to have it ported and polished. I can’t wait to get it back.

Nodzed · Jan 14, 2019

Jjim said:
What wrong with it Niall?

Hiya Jim..The Alpina developed an annoying pinking, and I noticed a slight drop in power while chasing @Lee down the Basingstoke bypass one day :ymdevil:

Mr Vanos suggested it was a failure of the HG between two cylinders causing pre-ignition, put it into Turner Motorsports and they agreed following a compression test, soooo a new HG is being fitted (once we managed to get Alpina to sell us one

) along with some other works such as CVV. Hopefully no other damage to the engine but I did park her up once the problem started. Good thing is Turners were impressed with the compression of the other 4 cylinders which were where they would expect to see a new engine, so hopefully all will be good.

I totally blame @pgunter as it happened on his cruise last year :whistle:

..........

EDIT @Gremlin Sorry to hijack your thread :sorry:

Jjim · Jan 14, 2019

Nodzed said:
Hiya Jim..The Alpina developed an annoying pinking, and I noticed a slight drop in power while chasing @Lee down the Basingstoke bypass one day
Mr Vanos suggested it was a failure of the HG between two cylinders causing pre-ignition, put it into Turner Motorsports and they agreed following a compression test, soooo a new HG is being fitted (once we managed to get Alpina to sell us one ) along with some other works such as CVV. Hopefully no other damage to the engine but I did park her up once the problem started. Good thing is Turners were impressed with the compression of the other 4 cylinders which were where they would expect to see a new engine, so hopefully all will be good.

I totally blame @pgunter as it happened on his cruise last year ..........

EDIT @Gremlin Sorry to hijack your thread

Sorry to hear it buddy.

Dat be da problem wit dem new fanguled Z4 thingys =))

Hope you’re able to get it sorted. Will have to arrange a drive over your way when it starts to get warmer.

Nodzed · Jan 15, 2019

Jjim said:
Sorry to hear it buddy.

Dat be da problem wit dem new fanguled Z4 thingys

Hope you’re able to get it sorted. Will have to arrange a drive over your way when it starts to get warmer.

Agree never get problems with the Z3 :whistle:

Head Gasket.

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