Cold Air Intake

GazHyde

Administrator
Administrator
Global Moderator
M Power
Joined
Dec 2, 2011
Points
226
Location
Berkshire
Model of Z
Z4 MR
Relatively easy to put your own kit together rather than having to buy an off the shelf one. Just need a large cone filter, some rubber hosing the correct diameter and some jubilee clips. Oh, and some assembly time for a metal bracket to hold it in place.
 

DirtyDogZ3

Newbie
Joined
Dec 13, 2017
Points
3
Relatively easy to put your own kit together rather than having to buy an off the shelf one. Just need a large cone filter, some rubber hosing the correct diameter and some jubilee clips. Oh, and some assembly time for a metal bracket to hold it in place.
Relatively easy to put your own kit together rather than having to buy an off the shelf one. Just need a large cone filter, some rubber hosing the correct diameter and some jubilee clips. Oh, and some assembly time for a metal bracket to hold it in place.
You know, I just had that thought. Why can't I just by the filter and di some kind of crafty work. Great idea, Thanks you.
 

Pingu

Zorg Guru (III)
3rd Party Trader
Joined
Dec 8, 2011
Points
145
To measure improvement, get some software that reads the air temperature sensor and the air-mass flowrate. Testo will do this. Also get hold of a laser thermometer - they are only £15.

The objective is to increase the air-mass flowrate (kg/s) to the point where the ECU can't tell the injectors to pump more fuel, or the injectors can't physically pump more fuel. Cold air is denser, so the air-mass flowrate will get bigger even if the volume flow rate stays the same.

Reducing the temperature of the air going into your intake system will make the biggest impact. You are unlikely to be able to cool it yourself, so you need to draw the air from the coolest place possible. You should try to draw the air from outside the car, not inside the engine bay. Personally, I'd be careful to ensure that the intake nozzle doesn't face into the air stream of the car as this will weaken the mixture as the car goes faster.

The next stage is insulating. This where you attempt to stop the underbonnet heat from heating up the cool air. I used aluminium sheets, loft insulation and gold tape. Total cost was around £50 (https://zroadster.org/threads/pingus-m-roadster.17767/#post-298214).

My next plan is to insulate the throttle bodies (currently 75°C) using some phenolic sheet. I have just bought some from eBay - £10 for a 190x190x6 sheet.

Have fun - keep us posted.
 

t-tony

The Legend
Deceased
Supporter
#ZedShed
Joined
Dec 31, 2013
Points
226
Location
Torksey Lock,Lincoln, England
Model of Z
E89 Z4 23i Auto
I am looking for any suggestions on an air intake for my 3.0?
I used a big Ramair filter with 90mm dia. silicone tubing. Making a support bracket is dead easy.

Tony.
 

Aaron MacQ

Zorg Guru (I)
Joined
Jan 3, 2017
Points
95
Location
Bangor, NI
Model of Z
2.8 Z3
Check out what I did using a K&N Apollo intake (any 57a kit will do), a universal 45 degree 80mm-70mm silicon tube and a strip of aluminium strip to secure it.

Working perfectly on a remapped M52B28, pulls strong, sounds great and no heat soak concerns.
I'm still running standard manifold for now, but if I change to an M50, i'd swap the K&N Apollo for a K&N Orion which has a larger 76mm tube diameter and higher flow potential.
K&N claim that normally aspirated, the Apollo is good for 250bhp, whereas the Orion is good for up to 500bhp.

Photo below is without the duct that feeds colder air from the void under the passenger headlight area.

 

5harp3y

Zorg Guru (IV)
British Zeds
Joined
Jul 10, 2015
Points
168
Location
Basingstoke
Model of Z
2.8
You know, I just had that thought. Why can't I just by the filter and di some kind of crafty work. Great idea, Thanks you.
Have a look in my signature for inspiration( unleash the kraken). i sell a few kits to guys on here but it isnt too hard to make your own.
 

t-tony

The Legend
Deceased
Supporter
#ZedShed
Joined
Dec 31, 2013
Points
226
Location
Torksey Lock,Lincoln, England
Model of Z
E89 Z4 23i Auto
Thats easy for you to say @t-tony , Is that compared to fitting a tailgate?
Ha, ha. T**T!! =))=)) Only just spotted this Paul, but yes much easier. The apprentice was ok though.;)

Tony.
 

antodeco

Zorg Addict
Joined
Aug 1, 2017
Points
50
Location
Dublin, Ireland
Model of Z
Z3 2.8
Just very quickly on this. I've been reading alot on upgrading the intake. However, most things I've read have said the intake is down towards the fog light. On mine, it sits between the headlight and the front grille. It has a "squeezed" opening. Is that normal? I don't want to alter anything if I don't have to!
 
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