Bringing it back to its former glory

DomiMik

Zorg Guru (II)
German Zeds
Joined
Jul 10, 2020
Points
114
Location
🇭🇷 》Croatian living in Germany《 🇩🇪
Good evening fellow Zaddicts,

as I'm starting to fix more and more minor (and major) flaws on my Z3, I thought I could as well start to write down the progress.

The car was always maintained properly and never had any noteworthy defects, resulting mainly from the fact that it was carefully looked after and every part that looked worn was replaced preventative.



The greatest change lately was a new set of wheels, once again. Although I have no problem with keeping my cars several years, I feel the urge to change wheels from time to time. None of us would like to wear the same shoes all the time, would we 😎


As I found a pretty worn set of BBS RS wheels, the idea of refurbishing them (partly) on my own had me firmly in its grip. They had a stainless steel rim protection which already had some kerb marks. Before ripping them off I wanted to try if the damaged spots could be smoothed down.
20201212_182739.jpg
20201212_184234.jpg


Okay, I admit that doesn't look too professional but it worked out. The rim protection was too thin though (1 millimeter I guess) so I had to stop otherwise I would have grinded through the material.
20201212_182740.jpg


Plan B than, disassembly and complete restoration. I felt lucky because I had the proper nut among my tools. Didn't even manage to loosen the first bolt though. Must have been superior quality, obviously...
20201231_182306.jpg


Another try with proper tools then. When disassembling the rims I can highly recommend to cross arms when grabbing the wheel. Like that you can grab it firmly and loosen the bolts without any problems.
20201231_182318.jpg
20201231_183530_1.gif


While the original BBS bolts are made from titanium, the hidden valves (look incredible by the way) are made from steel and therefore have been quite corroded.
20201231_184857.jpg


Great tv program while disassembling the wheels 😃
20210717_224315.jpg


After I dropped the wheels off for powdercoating I cleaned all of the bolts. Can you tell which one is factory new?
20210110_124122.jpg
20210110_162430.jpg
20210110_172111.jpg


Some thread cutting was necessary to clean the threads from powdercoating remains.
20210121_190254.jpg
20210121_190410.jpg


When everything was ready for reassembly, it turned out that the new titanium valves were slightly bigger in diameter than the original ones what meant the gasket sealing was peeled off once the valves were screwed in. So I ordered dozens of different gasket seals and made some trial'n'error until I found the right size.
20210205_192903.jpg
20210205_192814.jpg


Last step before reassembly: polishing, lots of polishing. Bolts, valve caps, centre caps.
20210228_120351.jpg
20210313_133948.jpg
20210627_124343.jpg
20210228_120922.jpg


I absolutely love the new look. They were powdercoated in 'champagne metallic' and that looks just awesome, especially the way they glow in sunlight.
20210510_173325.jpg


Will need to change the indicators though, clear ones will look better I guess.
20210717_222736.jpg
 
Last edited:

t-tony

Zorg Expert (II)
Supporter
British Zeds
#ZedShed
Joined
Dec 31, 2013
Points
226
Location
Torksey Lock,Lincoln, England
Model of Z
E89 Z4 23i Auto
Great result there. I like those.

Tony.
 

Shelly

Zorg Expert (I)
Supporter
British Zeds
East Anglian Crew
Joined
Jul 9, 2013
Points
201
Location
Norfolk
Model of Z
Z4 2.0 20i M Sport sDrive
Great thread to read , very interesting, love your wheels 🌞
 

DomiMik

Zorg Guru (II)
German Zeds
Joined
Jul 10, 2020
Points
114
Location
🇭🇷 》Croatian living in Germany《 🇩🇪
These days there will be some maintenance again, I equipped myself with everything needed for a full service including new power steering reservoir & hoses as well as new handbrake cables as the right handbrake is kind of 'sticky' at times.
Hopefully will get everything sorted until middle of the week.
20210719_094557.jpg
20210703_081224.jpg
 

DomiMik

Zorg Guru (II)
German Zeds
Joined
Jul 10, 2020
Points
114
Location
🇭🇷 》Croatian living in Germany《 🇩🇪
What was supposed to be a good days work turned out to become a long-term-project :whistle:

First of all the regular maintenance went well, changed motor, gearbox and differential oil as well as power steering fluid including hoses and new reservoir. The whole power steering system was flushed and now it looks beautifully red again 😍
20210723_170112.jpg


As I was trying to fix the sticky handbrake, I bought new ATE handbrake cables as I thought they must have been corroded. While disassembling the rear brakes the real cause for the faulty handbrake became visible:
20210723_170551.jpg


Ordered new brake shoes then and did some cleaning, now everything works as it's supposed to. Handbrake cables had to be modified though, the ATE cables were slightly thicker than original BMW cables so I had to cut away some of that white plastic part.
20210723_170606.jpg

20210723_170626.jpg


Well, now that the brakes were clean again, wheel arches looked even worse.

That's when insanity took hold of me and I thought I would take them off for a quick cleaning... bad idea, it looked even worse underneath. So I spent the last two days cleaning my wheel arches instead of enjoying the sunny weather :rolleyes:
20210723_171228.jpg
20210723_171323.jpg


Work in progress, still have to clean the plastic covers.
 

t-tony

Zorg Expert (II)
Supporter
British Zeds
#ZedShed
Joined
Dec 31, 2013
Points
226
Location
Torksey Lock,Lincoln, England
Model of Z
E89 Z4 23i Auto
Well at least your beam bushes look in good Nick!

Tony.
 

Iamjonw

Zorg Legend
Supporter
British Zeds
Joined
Mar 9, 2021
Points
69
Location
Gloucester
Model of Z
Z3 2.8 Widebody Roadster
Good effort, looks great by the way. I don't have the patience for such intricate work :)
 

DomiMik

Zorg Guru (II)
German Zeds
Joined
Jul 10, 2020
Points
114
Location
🇭🇷 》Croatian living in Germany《 🇩🇪
Good effort, looks great by the way. I don't have the patience for such intricate work :)
I thought it would be more fun - well, it wasn't. But it's quite rewarding to clean something that noone else will ever notice :D

Finally finished today, really looks completely different than before. I used Chemical Guys Bare Bones as protectant, will see how long it lasts.

20210725_181048.jpg



Before / after:
20210725_190731.jpg
20210725_190739.jpg


Before installing the front wheel arch liners, I had to repair one of the threaded bolts on the underbody which holds the liners in place (it broke when I tried to loosen it).
20210725_181505.jpg

Drilled out the broken thread, treated the hole with antirust primer and used a threaded pop rivet from my local Volkswagen dealership. Afterwards i applied some underseal just to make sure everything's fine. Doesn't look too good but it's a tidy repair and that matters most.
20210725_181159.jpg
20210725_181529.jpg
20210725_181308.jpg
 

DomiMik

Zorg Guru (II)
German Zeds
Joined
Jul 10, 2020
Points
114
Location
🇭🇷 》Croatian living in Germany《 🇩🇪
An attentive observation Lee, gladly the beam bushes look good with the car on the ground as well. Would have been nervous if they were shot because I need to bring the car to german MOT this week.
@Althulas : to be honest I don't have the right tool for the rivnuts and couldn't borrow it anywhere, that's why I was looking for an alternative.
 

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
An attentive observation Lee, gladly the beam bushes look good with the car on the ground as well. Would have been nervous if they were shot because I need to bring the car to german MOT this week.
@Althulas : to be honest I don't have the right tool for the rivnuts and couldn't borrow it anywhere, that's why I was looking for an alternative.
When it's on the ground just make sure the bush is not sat on the plate or even starting to get close. Also from the top you normally start to see tearing of the rubber where it joins the metal core.
 

t-tony

Zorg Expert (II)
Supporter
British Zeds
#ZedShed
Joined
Dec 31, 2013
Points
226
Location
Torksey Lock,Lincoln, England
Model of Z
E89 Z4 23i Auto
Was that a joke as he's jacked the car off the beam :D
No, if the beam bushes were knackered then the beam would be pushed up to the top. The beam can go up as well as down. The fact that it's sitting in the middle with weight on the stand tells me the Bush is in good knick.

Tony.
 

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
No, if the beam bushes were knackered then the beam would be pushed up to the top. The beam can go up as well as down. The fact that it's sitting in the middle with weight on the stand tells me the Bush is in good knick.

Tony.
I don't actually share that view, going by how close they are at the top actually tells me the opposite the bush shouldn't move either way. You can see dust on the bottom plate so they're not rubbing yet, least that tells you they're not completely gone yet.
 

t-tony

Zorg Expert (II)
Supporter
British Zeds
#ZedShed
Joined
Dec 31, 2013
Points
226
Location
Torksey Lock,Lincoln, England
Model of Z
E89 Z4 23i Auto
Well the way I see it is with the beam sitting on the stand the Bush is carrying the weight of the car without riding to the top which it would if the Bush had failed. Same principal as when the beam sits on the bottom plate when the Bush has failed and the car is sitting on its wheels. The Bush is meant to support the beam roughly in the middle of the gap.

Tony.
 

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
I can see your logic. The bush in good health shouldn’t move either way, it should be strong enough to hold it all. The gap at the top is almost double the gap at the bottom. Here’s a photo before and after.

Tired bush.
B2458DF2-E131-478A-870C-A45F2A300E5D.jpeg

New bush.
0D729224-961B-478C-A368-473859763BF9.jpeg
 
Top